Today we’re building an outdoor ping pong table.
Why outdoor ping pong? Because its summer.
Why the sport of ping pong? Because it’s as much fun as tennis, but a whole lot cheaper, considering the average paved backyard tennis court starts at about $150,000. All in, we should be able to build this baby for under $250.
Plus, a ping pong table usually adapts quite well to most backyard decks (tennis courts, not so well) with one of the supporting leg options being to lay the ping pong surface on top of an existing outdoor dining table. And, ping pong has fewer rules and etiquette boundaries than tennis.
Essentially, backyard ping pong has one rule— regardless of any prevailing winds and rain, table slope, variable conditions including spilled beer and crushed nuts on the playing surface, if the ball hits the table before it drops to the floor, the point’s good.
Ping pong clothing? Optional, it’s your backyard.
Materials for the job will include one litre of exterior latex primer, one litre of exterior ‘super white’ flat latex paint (for the lines), along with two litres of exterior flat latex paint (tinted to your surface colour of choice).
Choosing a ‘flat’ sheen of paint will be key to eliminating glare. Although dark green was the traditional table surface colour of choice, navy blue has been the preferred ping pong surface colour since the 1992 Barcelona Olympics. Basically, any dark colour will do.
The table surface material of choice will be ¾-inch, Baltic (aka Russian) birch plywood. Avoid cheaper surface alternatives such as fir (good one side), particle board, or MDF (medium-density fiberboard). Their surfaces are too soft, are subject to warpage, and they definitely won’t last outdoors.
On the other hand, there are several reasons why Russian birch plywood makes for the best choice in ping pong surfaces.
First, Russian plywood comes in a 5’x5’-sized sheet, which is perfect in our case, since a standard-sized ping pong table is five feet wide, by nine feet long. So, all you’ll have to do is trim (or have your local building supply dealer perform the cut) six inches off the edge of two 5’x5’ sheets.
Further to that, ¾-inch Russian plywood uses an exterior-grade adhesive, and is made of 12 plies of solid, cross-banded birch. As a result, the Russian plywood will remain flat and stable. Russian birch plywood is also super smooth, allowing it to be painted to a perfect finish, and is super hard.
Hardness in a ping pong surface is important because it provides for better ball bounce.
Be sure to paint the ¾-inch x 5’ x 4.5’ ping pong surface panels before assembling them, it’ll be easier to manoeuver them around this way. Start with the exterior primer, painting both sides of the sheet, along with the edges. Next, after the primer’s dried (60 minutes) apply your first coat of blue (or whatever your chosen surface colour is) finish. Again, do both sides, and don’t forget all the edges.
When this first surface coat is dry (four-to-six hours) give all the sides and edges a second coat. Wait a day for this second coat to dry, then using green painters’ tape, prepare the surface for the white lines.
Because we’re making this table to official standards, have a ¾-inch white line follow the perimeter of the sheet, along with a 1/8-inch dividing line running down the centre.
Connect the two sheets using a piano hinge, fastened to the show or playing side of the table. This way, the show side can be folded upon itself, better protecting the playing finish. Cut the piano hinge about four inches shy of the surface edges. This will prevent the hinge from interfering with the standards that support the netting.
If no existing table is available for support, or you’ve got the room to have this gem stand alone, folding table legs could be easily fastened to the sheets.