Stuff happens for a reason. The domino effect. If you fail to plan, then you plan to fail. We have found the enemy, and he is us. These are phrases the average homeowner and do-it-yourselfer knows all too well. And, barring the existence of Gremlins, or the phenomena of bad luck, why is it that home renovations never go quite so smoothly, with the results often being below expectations?
Understanding that most products have undergone some type of testing, quality control, and have a general history of use, there are still a couple of variables that can make or break the success of a renovation project, them being the labor factor, and the environment in which these products are being installed.
Not hiring a professional tradesperson, and doing the job yourself, certainly adds risk to any project, as does not preparing or modifying the home’s structure, in order to effectively accept whatever you’re proposing to add or change.
Matter at hand, Case # 625, the mysterious popping ceramic floor tiles. After renovating their kitchen, this couple installed ceramic floor tiles on their kitchen floor, and the adjoining hallway. Then, a few months later, tiles in various spots began to pop loose. The homeowner was at a loss as to why his tiles weren’t sticking, since he had laid tiles before, and therefore was somewhat experienced. Plus, the kitchen had an existing tile floor (which was removed purely for esthetic reasons), in which there was never an issue of cracked tiles or loose grout lines beforehand, therefore the subfloor was presumably sound. “With all things being consistent, why are these new tiles not sticking?” the fellow questioned. “So, what’s changed?” was my response. “There were no changes” he said. “We simply replaced the kitchen cupboards and counters, added some lighting, and basically worked within the same rectangular area as before” he continued. “But” he then paused for a moment, “we did add an island to the middle of the space”, he remembered, “but that was it” he concluded.
Just to be clear to all you folks out there in home renovation land, using the terms “replace” and “add” are indeed indications that changes have occurred. In this case, about 900 pounds of granite top and cabinetry was added to the center (essentially the weakest, and most bouncy part) of the kitchen floor. You have to then consider that a kitchen Island is a natural magnet for family and guests to gather around, sampling snacks, enjoying a beverage, all while recounting compelling tales of their storied past. This presents another 800-1200 pounds of walking, moving matter, all combining to somewhat deflect the natural state of the floor joists, while certainly creating stomping reverberations throughout the underlay plywood.
Ceramic, porcelain, and slate tiles make for excellent kitchen floors, provided of course that the subfloor, and substrate, are absolutely rock solid. This beautiful kitchen was no doubt adding tremendous living quality to this couple’s home, but it was unfortunately creating a somewhat unstable environment for their ceramic floor.
Again, stuff happens for a reason. This isn’t a case of bad luck, just poor planning. And the enemy? The homeowner, of course, for not dealing properly with this 2000 pound hippopotamus in the room. In hindsight (and not that it’s too late), the kitchen floor should have been bolstered with additional joists, perhaps doubling up on every cross member. Or, if the basement area is unfinished, and should space allow, a supporting wall could be framed directly underneath the island. Furthermore, a Ditra matting would have been a good idea in lieu of all this extra cabinetry, and heavier appliances. Ditra is an orange, dimpled membrane that effectively distributes the weight bearing load of a ceramic floor, ensuring its stability. Finally, was the proper, or quality mortar and grout used to glue these tiles in position? Premium mortars and grouts are more costly, but offer greater flexibility, and are a better choice for larger floor tiles and high traffic areas.